"Ten New Technological Transformations" inspire enthusiasm for technological transformation of enterprises and break through the whole chain of Yueqing intelligent electrical industry

A corner of Chint's production workshop. Photo courtesy of Chint Group

In the vibrant spring day, in Xinda Electric Co., Ltd., which invested 50 million yuan in technological transformation projects, coil winding, riveting magnetic circuit, static plate assembly, moving reed assembly, inspection, sealing, drying, inspection, and delivery In one go, the intelligent assembly line broke the 96% bottleneck of the product pass rate in the artificial era, and jumped into the 99.5% era. At the same time, the labor on an assembly line has been reduced from the original 60 to 4.

A few days ago, the Yueqing Municipal Party Committee and the Municipal Government, in order to further improve the basic capabilities of the industry and the modernization level of the industrial chain, and continue to stimulate the enthusiasm of enterprises for intelligent technological transformation, on the basis of the “new eight technological transformations”, the Greater support for technological transformation of traditional manufacturing industries. Today, Yueqing City has set off a new wave of enterprise intelligent transformation, which has effectively stimulated the endogenous transformation of enterprises.

Digital production gets twice the result with half the effort

"I have uploaded the data. Please confirm to check whether it matches." In the workshop of Zhejiang Kebo Electric Co., Ltd., workers are communicating in real time with the technicians on the other side of the screen. Yang Yinglong, the person in charge of the company, introduced that at that time, among the employees who had not returned to work before the official resumption of work, there were more than a dozen core employees in the equipment department and technology research and development department. In order to solve the problem that this group of key personnel cannot arrive on duty in time, Kebo Company sends their office tools to everyone's home, so that these key personnel can use remote office tools to adjust the production equipment in the workshop through remote control. Data, operation, maintenance, etc. "Although our company has a high degree of informatization and digitalization, we must also make careful preparations to deal with the epidemic and resume operations." Yang Yinglong said.

After the resumption of work, in the production workshop of Zhejiang Omate Electronics Co., Ltd., there was the sound of the machine running in a cheerful rhythm. "The digital production model has effectively helped companies restore production capacity during the resumption of work and production." The company's head Wang Yaben said: "This epidemic has made me deeply aware of the importance of machine replacements. In the future, we will continue to increase technical reforms. Enhance the company’s ability to resist various risks."

The new policy of technological transformation stimulates corporate enthusiasm

According to Yueqing’s “New Ten Articles of Technological Transformation” regulations, for the pilot demonstration projects of smart manufacturing (including “digital workshops” and “smart factories”) included in Yueqing City, a 30% subsidy will be granted based on the actual investment in equipment and software, and the maximum subsidy will not be More than 12 million yuan. Compared with the "New Eight Technical Reforms", the new policy increases the maximum subsidy by 2 million yuan.

"If the pilot demonstration project is approved, our subsidy amount will increase by 2 million yuan." Qiu Wenhui, president of Xinda Electric Co., Ltd., said that the government continues to increase subsidies to allow them to drive enterprise innovation and development and create new smart manufacturing models. More confident.

As it becomes more difficult for companies to recruit workers and labor costs are getting higher, Yueqing Shengtuo Electronics Co., Ltd. began to explore the way of "machine substitution", hoping to realize overtaking in corners with the help of automated production.

The company is deeply engaged in micro switch products, which are mainly used in the panels or internal circuits of small household appliances such as juicers, soymilk machines, rice cookers and so on. After investing about 1 million yuan in the technological transformation project of the micro switch, the company's product profit has increased by about 10% through the combination of offline and agency sales.

After the project passes the review and acceptance, the company will receive 80,000 yuan in subsidies. According to the previous policy, 1 million yuan is still not enough to apply for subsidies. "At present, the subsidy threshold has been reduced from 2 million yuan to 1 million yuan, and the subsidy ratio is 8%." Huang Yuan, general manager of the company, said that the subsidy funds he plans to invest in the research and development of new products.

In addition, the "New Ten Measures for Technological Transformation" has further increased support for digital transformation, technological innovation, and technological transformation financing, including lowering the threshold for the in-depth integration of "informatization and industrialization" from 1 million yuan to 500,000 yuan. Increase the proportion of subsidies; newly establish a pilot project for the transformation of the Internet of Things in workshops, and grant subsidies based on 50% of the actual expenses paid by the company, with a maximum subsidy of not more than 1 million yuan; support key industries in key industries in key areas of independent controllable and innovative development. Technology, key equipment, core components, etc. to carry out technical research.

The recovery of the whole chain of smart electrical

After the beginning of summer, the temperature rose sharply, and Chen Zhehai, the sales manager of Zhejiang Lianhe Electronics Co., Ltd., had a fire in his heart-the impact of the epidemic is still continuing, but this Yueqing electronic connector manufacturer has ordered orders in recent months Surge.

"First, the large customers who have been fighting for it generously placed orders, and then stable partners began to increase the order volume. Although the company quickly restored 100% of its production capacity, it was really Can’t make it out.” Seemingly troubled, Chen Zhehai could not hide his joy. Lianhe Electronics replaced domestic and foreign counterparts and became the exclusive domestic supplier of medical electronic connectors for the leading domestic medical device industry, as well as Midea and Topband. Leading enterprise supplier of smart home appliances.

Walking in the production workshop of Lianhe Electronics, more than 100 injection molding machines are running 24 hours a day, and more than 300 workers rotate in three shifts. In the roar of the machine, the number of electronic connectors sent from the warehouse to all parts of the country every day is counted as 100 million. Busy, not only in United Electronics.

In this year's "war against the epidemic, and promote development", Yueqing faced a difficult situation, actively seeking change, rushing to catch up, looking for opportunities in crisis, turning crises into opportunities, and effectively reversed the dynamic situation. Industrial electricity consumption in late March It was restored to 107.6% in the same period last year, and to 118.6% in early April. In the first quarter, industrial investment increased by 8.4%, industrial technological transformation investment increased by 10.5%, and high-tech industry investment increased by 18.5%, achieving growth against the trend.